Manufacturing Excellence

Introduction:

Building Operational Excellence into the Process Industry has been designed to explain the main factors of operational excellence and how to build them into a coherent improvement program for the process industry. The latest tools and techniques are introduced and explained with a minimum of jargon so that delegates can see how to use them in their situation.

Targeted Groups:

• Operations Professionals
• Process Professionals
• Reliability & Maintenance Professionals
• Safety Professionals
• Other professionals involved in process improvement

Conference Objectives:

• Describe how to apply the total quality management (TQM) approach to drive quality excellence within your organization
• Analyze manufacturing systems against best practices, acquiring relevant techniques in setting up a world-class quality system
• Discuss the various frameworks, standards, models and techniques that will enable you to build a productive and cost-efficient manufacturing system
• Evaluate and eliminate non-value activities that hinders process and material flow in manufacturing processes
• Identify all the various dimensions and principles of quality management
• Explain various concepts and techniques required for problem-solving and process improvement

Conference Content:

Unit 1: Operational Excellence Fundamentals

• Operational Excellence: Finding Hidden Opportunities in Your Organization
• Problem Solving & Root Cause Analysis
• Introduction to Waste Reduction
• Standard Work & Process Mapping

Unit 2: Operational Excellence Core Tools

• Principles of Lean Manufacturing Workshop with Simulation
• Value Stream Management
• Problem Solving & Root Cause Analysis
• Workplace Organization (5S) & Visual Management
• Changeover Reduction
• Total Productive Maintenance
• Error Proofing
• Effective Kaizen Events
• Cellular Manufacturing

Unit 3: Quality System Fundamentals

• Quality System Executive
• Quality System Fundamentals for the Non-Quality Professional
• Quality Management System Internal Auditor

• ISO 9001-2015
• AS9100 rev D
• IATF 16949-2016
• ISO 13485-2016

Unit 4: Quality Management System Core Tools

• Advanced Product Quality Planning
• Production Part Approval Process
• Process Failure Mode & Effects Analysis
• Measurement System Analysis
• Statistical Process Control

Unit 5: Quality Inspector/Technician

• Problem Solving & Root Cause Analysis
• Introduction to Statistics and Process Control
• Metrology and Gage Repeatability and Reproducibility