Effective Maintenance Management

Introduction:

Leading industrial organizations are moving away from reactive (“fix-it-when-it-breaks”) maintenance into predictive and preventive maintenance (“anticipating, planning, and fix-it-before-it-breaks”) as part of a life cycle focused Asset Management approach. This evolution requires well-planned and executed actions on several fronts. This course provides great opportunities to optimize the performance of your assets and maintenance processes to achieve maximum Return On Investment (ROI). By reducing costs and downtime, while achieving high levels of safety and quality you will be able to get the best out of your assets.

This training course introduces participants to the skills and knowledge areas of essential advanced maintenance management technologies and methodologies. It demonstrates both the background to each technology and its practical application to achieve the best bottom-line results

Targeted Groups:

All Professionals involved in Maintenance Management
Professionals involved in Work Planning & Control
Maintenance Supervisors
Maintenance Engineers
Maintenance Team Leaders and Managers
Operations Team Leaders and Managers

Course Objectives:

At the end of this course the participants will be able to:

Understand the basic principles of Asset Management as a framework for managing and optimizing maintenance
Identify common maintenance Key Performance Indicators (KPIs) and develop the maintenance department scorecard
Assess the organizational Asset Management maturity and develop a roadmap for improvement
Examine the organizational and managerial considerations for highly effective Risk-Based Maintenance
Understand Life Cycle Management and the way Systems Engineering and RAMS could support this
Determine the Life Cycle Costs of an asset
Demonstrate the latest concepts and techniques about Predictive and Smart Maintenance

Targeted Competencies:

Asset Management: a business-like approach to Maintenance Management
Using KPI’s and the balanced scorecard to Measure Performance
Assessing Asset Management maturity and determine the roadmap for improvement
The business case for Asset Management improvement - cost/benefit thinking
Understanding risk and an introduction to a Risk-Based Maintenance approach
Life Cycle Management with aspects like Systems Engineering and RAMS requirements
Life Cycle Costing
The latest concepts and techniques of Predictive and Smart Maintenance

Course Content:
Unit 1: Framework for Managing and Optimizing Maintenance:

Asset Management as a Business Process
Asset Management Landscape Model
Strategy Framework
Line of Sight
Asset Management Policy, Asset Management Strategy
Strategic Asset Management Plan
The Position of Maintenance Management
Asset Management Roles on Strategic, Tactical and Operational Level
ISO 550000 – The International Standard on Asset Management

Unit 2: Assessing Asset Management Maturity as A Basis for Maintenance Improvement:

Measuring Performance
Leading & Lagging Indicators – KPI – Dashboards
Assessments & Benchmarking against International Standards
Asset Management Maturity Assessments
Asset Management Workbench (ISO 55000 Gap Analysis)
SAM-assessment (ISO 55000 Self-assessment)
Determine the Roadmap for Maintenance Improvement
The Business Case for Asset Management Improvement – Cost / Benefit Thinking
Implementation Aspects

Unit 3: Managing Asset Risks – Risk-Based Maintenance (RBM)

Not every failure is important - the basic principles of risk
Risk on business level
Risk matrix, risk register
Risk on asset level
Failure behavior of systems
Choosing the appropriate maintenance tasks for your assets with a Risk-Based approach