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Lean Six-Sigma Green Belt

Introduction:

This high impact program skillfully trains the participant to become a Lean Six-Sigma Green Belt professionals. This course enhances professional core competencies in World-Class business processes. Additionally, participants are better qualified to increase operational effectiveness, engage employees, reduce operating expenses, improve industry reputation, and leverage business excellence. Customer value creation awareness is a prime element of this unique training initiative.

Targeted Groups:

  • Quality Assurance Professionals
  • Managers, Supervisors, and Professionals who wish to fully utilize Six Sigma approach in their organizations

Course Objectives:

At the end of this course the participants will be able to:

  • Enhance their understanding of the basic level Lean Six-Sigma process.
  • Learn to successfully deploy Six-Sigma into current business operations for effectiveness through teamwork.
  • Learn the basics of Lean Six-Sigma methodology, statistical analysis, and its analytical integration into the business process.
  • Learn to integrate the principles of Lean Six-Sigma to establish process control and minimize process variation, subsequently, reducing operational costs.
  • Develop their understanding of the skills and behaviors required to fully deploy Lean Six-Sigma into your organization.
  • Understand how to deploy the potential of Lean Six-Sigma as a strategic business tool.
  • Learn the basics of Lean Processing and Six-Sigma applications to focus on the reduction of operational costs.
  • Learn to maximize profits by reducing process variation and expanding operational control and stability.
  • Re-define their perception of “normal” to “excellent” with the skillful application of Lean Six-Sigma tools.

Targeted Competencies:

  • Deploying Six Sigma
  • Problem-solving skills
  • Critical thinking skills
  • Using applied statistics
  • Lean principles

 

Course Content:

Unit 1: Introduction and Define Phase

  • Understanding Six Sigma
  • History of Six Sigma   
  • Six Sigma roles and responsibilities
  • Cost of Poor Quality (COPQ)
  • Voice of the customer / Critical to Quality (CTQ)
  • The basic Six Sigma metrics
  • Selecting projects 
  • Developing the Project Charter and problem statement 
  • SIPOC diagram
  • Using Pareto for scoping
  • Case study

Unit 2: Measure Phase

  • Introduction to Six Sigma level calculations
  • Process capability indices
  • Introduction to Minitab
  • Types of data and basic statistics
  • Data collection planning
  • Sampling of data
  • Understanding Xs  which affect process Ys
  • Measurement plan
  • Measurement Systems Analysis (MSA)
  • Advanced process capability
  • Normality Analysis (NA)

Unit 3:  Analyze Phase

  • The Seven Classic Quality Tools: A review
  • Statistical Process Control (SPC): Control charts
  • Selection of variables
  • Control chart selection and analysis
  • Process mapping
  • Qualitative Analysis (QA)
  • Failure Mode Effect Analysis (FMEA)

Unit 4: Improve and Control Phases

  • Introduction to graphing
  • Scatter plots
  • Process Modeling Regression
  • Advanced Process Modeling
  • Designing experiments
  • Six Sigma control plans
  • Evaluating and selecting solutions
  • Introduction to hypothesis testing
  • Pilot testing
  • Project closeout and handover

Unit 5: Lean Thinking and Six Sigma

  • Defining Lean
  • Lean thinking principles
  • Types of waste (MUDA)
  • Lean versus Six Sigma
  • Lean toolbox 
  • The visual factory and 5S
  • Mistake proofing - Poka Yoke

Unlock Expertise with Quality Management & ISO Training Courses
Lean Six-Sigma Green Belt (QA1133)

 

Mercury dynamic schedule is constantly reviewed and updated to ensure that every category is being addressed at least once a month, if not once every week. Please check the training courses listed below and if you do not find the subject you are interested in, email us or give us a call and we will do our best to assist.

Istanbul Office (Turkey)

training@mercury-training.com +905395991206

London (UK)

training@mercury-training.com +447481362802

Amman (Jordan)

training@mercury-training.com +962785666966